Hyper cut: Moretto reinvents the grinder

Powerful, Versatile and Highly Productive for a Wide Range of Applications.

Some people come up with new ideas, while others change the rules of the game.

Moretto has revolutionized granulation with HYPER CUT, a high-performance grinder that marks a technological breakthrough in the industry—delivering results that are not only different but decisively better.

HYPER CUT is a powerful, durable machine built for intensive use. It’s the leading solution in the industry for those who prioritise productivity, capable of operating continuously while delivering consistent high performance, day after day.

Designed for a wide range of applications, HYPER CUT is ideal for grinding waste pieces, sprues, and blown parts. Its performance exceeds expectations, even for the most demanding professionals in the injection moulding, extrusion and blow moulding sectors.

The HYPER CUT series comprises two models: the GR5060 and the GR5084, offering production capacities of up to 1,200kg/h. Thanks to its flexible rotor design, the cutting elements can be set to process any type of waste piece, delivering exceptional regrind quality in terms of shape, size and dust-free output.

The rotor can be configured with 15 movable blades for the GR5060 or 21 movable blades for the GR5084, both of which can be tailored to specific applications. Additionally, each model includes 3 fixed blades.

HYPER CUT is also a valuable asset for companies pursuing post-industrial and post-consumer recycling. It plays a vital role in sustainable material reuse and supports eco-conscious production goals.

The Perfect Balance of Power and Precision

Thanks to the specific configuration of the rotor, and with a rotor speed of 280 rpm, HYPER CUT delivers double the cutting capacity of conventional grinders, while operating at 60% lower rotational speed. The result?

• Higher productivity
• Lower noise levels
• Completely dust-free output

In addition, the unique design of the cutting chamber and of the rotor optimises the pick-up of incoming material from the hopper. It remains in the chamber until it is small enough to pass through the holes in the screen.

Rugged and Relentless: HYPER CUT Handles It All

Designed to dominate, HYPER CUT guarantees unparalleled performance, even with the most demanding materials.

Its advanced blade configuration and solid rotor construction ensure up to 1,200kg/h productivity while consuming just 22Wh/kg, less than half the energy usage of standard solutions. That means significant cost savings and a smaller environmental footprint.

Constructed with high-grade cast iron and steel components, HYPER CUT meets Moretto's rigorous global manufacturing standards. Its cast body also ensures quiet operation, keeping noise levels within industry-acceptable limits and enhancing workplace safety.

The HYPER CUT range focuses not only on power and performance, but also on the operator experience. Every detail has been designed to simplify daily operations:

• Electric, servo-assisted opening and closing of the cutting chamber and feed hopper.
• Tool-free access.
• Open rotor design provides for easy cleaning and safe maintenance.
• Low-speed operation reduces wear and maintenance frequency.

Smart Control, Maximum Oversight

The new HYPER CUT range is equipped with an intuitive touchscreen control panel that monitors all granulator functions. Operators can customise settings based on material type and shape, optimising grinding performance and efficiency. HYPER CUT functionalities are in line with Industry 5.0 standards. As useful option, the system includes programmable grinding modes, stored via a frequency modulator for fast recall.  

Dust-Free and Fully Integrated

For seamless material handling, the optional cyclone extractor efficiently removes regrind.

It features:

• A soundproofed design
• A rigid stainless-steel pipe
• Full accessibility for quick and easy cleaning.
• Paired with a dedicated dust collector and bag filter, this setup ensures zero dust leakage into the work environment.
• Built to Last – Inside and Out

The HYPER CUT range is designed using top-quality, certified materials developed in-house by Moretto's R&D team.

Key components - including the screen, side panels, and cutting elements - are available in wear-resistant versions, delivering extended durability and performance that surpasses industry norms.

About Moretto S.p.A.

Since 1980 Moretto designs and manufactures automations for the plastics processing industry. Leader in the industrial automation field, Moretto offers solutions for feeding & conveying, dosing, drying, granulation, temperature control, process cooling, storage, integrated system supervision & management. The company has 5 production sites, 9 sales subsidiaries and a qualified sales network in more than 70 countries worldwide as well as partnerships with manufacturers and compounding producers.

www.moretto.com